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Singer 400W1-400W5 — User manual

User manual for Singer 400W1-400W5. 37 pages in English. Read the original PDF, download or print a copy without registration.

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Brand
Singer
Model / document
Singer 400W1-400W5
Document type
User manual
Language
English
Pages
37
File size
19.0 MB
Category
Industrial sewing machines
Document date
Not specified in catalog

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Page 1 · Read text
Form 2641w
   (Rev. 247)

      INSTRUCTIONS

        FOR USING AND ADJUSTING
     SINGER
 SEWING MACHINES

     400 wl- to 400w5

                            LOCK STITCH HIGH SPEED

          Double Rotary Thread. Toke-up


       SINGER


     SEWING


      MACHINES




Special attention is called to the lubricating instructions on page A

THE SINGER MANUFACTURING CO
                     PRINTED IN U.S A
View original page 1
Page 2 · Read text
USE ONLY "SINGER" OILS
    and LUBRICANTS

      They insure freedom from lubricating trouble and give
                 longer life to sewing equipmént


      FOR CLASS 400w MACHINES

  MANUFACTURING SEWING
  MACHINE OIL, LIGHT GRADE
        Made especially for Class 241 and 400w Machines, and
          meets all requirements except where a stainless oil is desired.

 MANUFACTURING SEWING
  MACHINE OIL, LIGHT. GRADE, STAINLESS OIL

        Made especially for Class 241 and 400w Machines where
         a stainless oil is desired.


      OTHER "SINGER" LUBRICANTS

 MOTOR OIL
         For oil-lubricated motors, power tables, transmitters and
         machinery in general.

STAINLESS THREAD LUBRICANT
         For lubricating the needle thread of sewing machines for
           stitching fabrics or leather where a stainless thread lubricant
             is required.

      NOTE: All of the above oils are available in 1 quart,
         1 gallon and 5 gallon cans or in 55 gallon drums.

BALL BEARING LUBRICANT
         This pure grease is specially designed for the lubrication
         of ball bearings and ball thrust bearings of motors and
          electric transmitters, ball bearing hangers of power tables,
          etc. Furnished in 1 lb. and 4 lb. tins.




   Copyright, U,S, A., 1914, 1915, 1922, 1926, 1935, 1940, 1941, 1944, 1946 and 1947,
                   by The Singer Manufacturing Company
                            All Rights Reserved for all Countries
View original page 2
Page 3 · Read text
INSTRUCTIONS

          FOR USING AND ADJUSTING

    SINGER
 SEWING MACHINES

       400w1 to 400w 5





             SINGER





    SINGLE NEEDLE            LOCK STIICH



THE SINGER MANUFACTURING CO.
View original page 3
Page 4 · Read text
TO ALL WHOM IT MAY CONCERN:
                                                                         equ
    The placing or renewal of the Trade-Mark "SINGER" or any other of the                mat
  Trade-Marks of The Singer Manufacturing Company (all of which are                fee
  duly Registered Trade-Marks) on any machine that has been repaired,                       STre
                                                                                                              IS U
  rebuilt, reconditioned, or altered in any way whatsoever outside a Singer
  factory or an authorized Singer agency is forbidden.
                                                                                         pre

                                                                   be

                                                                   sp
                                                                             aU
       THE IMPORTANCE OF USING
    GENUINE "SINGER" PARTS AND NEEDLES                          it
              IN "SINGER" MACHINES


   The successful operation of "SINGER" machines can only be assured
 if genuine "SINGER" parts and needles are used. Supplies are avail-
able at all Singer Shops for the Manufacturing Trade, and mail orders
will receive prompt attention.





             Genuine "SINGER" Needles should be
                 used in "SINGER" Machines.
              These Needles and their Containers
                      are marked with the
             Company's Trade Mark "SIMANCO."





                Needles in Containers marked
               "FOR SINGER MACHINES"
              are NOT "SINGER" made needies.  N
View original page 4
Page 5 · Read text
DESCRIPTION

                             Machine 400wl is a high speed, single needle, lock stitch machine
                       equipped with a double rotary thread take-up. It has a belt-driven, auto-the                          matically lubricated rotary sewing hook on a horizontal axis.
are                   feed is adjustable for stitches from 5½ to 30 per inch. The needle bar
                         stroke is l inch and the maximum presser bar lift is & inch. The machineed,
ger                            is used for stitching light and medium weight fabrics.
                       Machine 400w2 is the same as Machine 400wl except it has is inch
                        presser bar lift and is adapted for stitching medium heavy weight fabrics.

                       Machine 400w3 is the same as Machine 400wl except it has a ball
                       bearing roller presser, for stitching light weight leather.

                      Machine 400w4 is the same as Machine 400wl except. that it is
                         specially fitted for stitching slide fastener cords onto tape and has an
                           auxiliary puller feed.

                       Machine 400w5 is designed for shoulder joining on shirts, otherwise
                                         it is similar to Machine 400wl.


                                            SPEED

                       The speed recommended for these machines is 5000 R. P.M., except the
                        400w4, which has a speed of 4000 R. P.M. It is advisable to run a new ma-
                       chine slower than the maximum speed for the first few minutes to allow
                        time for the oil to reach the moving parts. The balance wheel turns over
                       from the operator.

                                               SETTING UP.

                           The drip pan should be attached with its right end even with the right
                      end of the cut-out and low enough in the cut-out to avoid interference
                       with the knee lifter rod A, Fig. 2.       FRONT EDGE OF TABLE
                        Fig. 2 shows the correct location of
                      the knee lifter. The knee lifter bracket                                                   * 33
                     should be assembled so that the lifter
                    rod A does not strike the drip pan.
                 The screw slots in the bracket pro-
                      vide the necessary adjustment. The
                    stop stud B, Fig. 2 should be set to
                    stop the action of the knee lifter as
                soon as the presser foot is raised
                 enough to trip the hand lifter.



                 CAUTION: Do not start a ma-
                   chine, not even to test the speed,
                        until it has been thoroughly oiled as
                    instructed on page 4.

                                                                           Fig. 2. Position of Knee Lifter Under Table:
View original page 5
Page 6 · Read text
OILING THE MACHINE

      Use only MANUFACTURING SEWING MACHINE OIL, LIGHT GRADE
                                         GRADE, STAIN-
   LESSor MANUFACTURINGOll, sold only by SEWINGSinger SewingMACHINEMachineOIL, CompanyLIGHT    for 241 and

    400w Machines.

     A reservoir in the bed of the machine supplies oil to the sewing hook
    race and to the bearings and eccentrics on the hook driving shaft (except
                    The other lubrication points are reached by seven
   thebie rearholes,ballmarkedbearing).with red. See "X-Ray" view of machine on pages 16 and It.

     BEFORE STARTING THE MACHINE, fill the oil, reservoir (through the
    oil gauge hole) to the top mark on the oil gauge E, Fig. 3.




                  SINGER





                                                                                   £18128





                     Fig. 3. Showing the Eight Oiling Points on the Machine

    While it may not be necessary to add oil to the reservoir every day,
 the oil level must be checked daily. For short runs, the oil level should be
 maintained slightly above the lower mark on the oil gauge For long or
continuous runs, the oil level should be maintained at the high mark on the
 oil gauge. Never allow the oil level to drop below the lower mark on
 the oil gauge.

  ONCE A DAY, turn the balance wheel until the needle is all the way
up, and place A FEW DROPS of oil in each of the seven oil holes indicated
by arrows in Fig. 3.
View original page 6
Page 7 · Read text
Mơ A G WooD

                                              NEEDLES

GRADE                    Needles for Machines 400wl and 400w4    of Class and Variety
TAIN-                      88x1, which are made in sizes 7, 8, 9, 10, 11, 12, 13, 14, 16, 17, 18, 19 and 21.
1 and                     Needles for Machine 400w2
                          are Meedles for Machine 400w2, 13e 04, C6, 18, 19 andriety 135x5, which
                          Needles for Machine 400w3 are of Classand Variety 16x246, which
hook
                             are made in sizes 8, 9, 10, 11, 12, 14, 16 and 18.
‹cept
even                        Needles for Machine 400w5 are of Class and Variety 135x7, which
d 17.                       are made in sizes 7, 8, 9, 10, 11, 12, 14, 16, 18, 20 and 21.
                             The above needles regularly have nickel finish but can be supplied
 the                      with chromium finish if ordered.

                              The size of the needle to be used should be determined by the size of
                          the thread, which must pass freely through the eye of the needle. Rough
                          or uneven thread, or thread which passes with difficulty through the eye of
                         the needle, will interfere with the successful use of the machine.
                          Orders for needles must specify the Quantity required, the Size number,
                         also the Class and Variety numbers separated by an x.

                              The following is an example of an intelligible order:

                                             "50 No. 16, 88x1 Needles."

                              The best stitching results will be obtained by using the needles furnished
                      by the Singer Sewing Machine Company.


                                            THREAD


                             Left twist thread should be used in the needle. Either right or left twist
                      thread can be used in the bobbin.





                                                                                 E 1739




                                                        Fig. 4. How to Determine the Twist


                   Hold the thread as shown above. Turn the thread over toward you
                between the thumb and forefinger of the right hand; if left twist the strands.
                        will wind tighter; if right twist, the strands will unwind.
View original page 7
Page 8 · Read text
TO REMOVE THE BOBBIN

      Turn the balance wheel over from you until the needle moves up to
     its highest position.Draw back the slide in the bed of the machine. Reach





                                 Fig. 5. Removing the Bobbin



 under the table and open the bobbin case latch D, Fig. 5 and, by means
of this latch, remove the bobbin case from the sewing hook.

   While the latch remains open, the bobbin will be retained in the bobbin
case. Release the latch, turn the open end of the bobbin case downward
and the bobbin will drop out.
View original page 8
Page 9 · Read text
TO WIND THE BOBBIN

                                                              (See Fig. 6)

                          Fasten the bobbin winder to the table with its driving pulley in front
up to                       of the machine belt, so that the pulley will drop away from the belf when
                               sufficient thread has been wound upon the bobbin.Reach





                                           2





                                                                                                        E18152




                                                            Fig. 6. Winding the Bobbin

                       Place the bobbin on the bobbin winder spindle and push it on as far
                  as it will go.

                     Pass the thread down through the thread guide I in the tension bracket,
                    around the back of, and between, the tension discs 2. Then wind the end of
                      the thread around the bobbin a few times in the direction shown in Fig. 6,
                   push the bobbin winder pulley over against the machine belt and start the
                    machine.

                 When sufficient thread has been wound upon the bobbin, the bobbin
                    winder will stop automatically.

                                      If the thread does not wind evenly on the bobbin, loosen the Sarew A
                         in the tension bracket and move the bracket to the right or lei on tidy be
                      required, then tighten the screw.

                  The amount of thread wound on the bobbin is regulated by the screw B.
              No wind more thread on the bobbin, turn the screw B. inwardly. To wind
                            lass thread on the bobbin, turn this screw outwardly.

                    Bobbins can be wound while the machine is stitching.

               When winding a bobbin with fine thread, a light tension should be used.
View original page 9
Page 10 · Read text
TO THREAD THE BOBBIN CASE





                                 Hold the bobbin between the thumb
                          and forefinger of the right hand, as
                           shown in Fig. 7, the thread drawing on
                                the top from the left toward the right.





     E 17575




                Fig. 7




  With the left hand hold the bobbin case
as shown in Fig. 7, the slot in the edge being
near the top, and place the bobbin into it.





                                                            E14799



                                                              Fig. 8



                      Then pull the thread into the slot in the
                          edge of the bobbin case as shown in fig. 8;
                           draw the thread under the tension spring and
                             into the delivery eye at the end offal
                         sion spring. See Fig. 9.


           Fig. 9
View original page 10
Page 11 · Read text
TO REPLACE THE BOBBIN CASE

        After threading, take the bobbin case by the latch and place the bob-
    bin case on the center stud C, Fig. 5 of the bobbin case holder; release





                          Fig. 10. Bobbin Case Threaded and Replaced




  the latch and press the bobbin case back until the latch catches the groove
 near the end of the stud.See Fig. 10. Allow about two inches of thread
 to hang free, and replace the slide in the bed of the machine.





                  TO SET THE NEEDLE

   Turn the balance wheel over from you until the mesale bor moves up
to its highest point; loosen the screw at the lower and offee needie bar
    and out the needle up into the bar or clamp as far  i vis go, with the
ong groove of the needle toward the left and the eye of the needle
directly in line with the arm of the machine, then tighten the serew.
View original page 11
Page 12 · Read text
10

                       UPPER THREADING

                                        (See Fig. 11)

       As soon as an operator has become accustomed to threading the ma-
      chine, the thread can be passed from the thread retainer af the top, down
      to the needle with a single continuous motion.
        Turn the balance wheel over from you until the two pins P in the rotary
     take-up are directly toward the front, as

    shown in Fig. 11 inset.
       Pass the thread from the unwinder through
     the top hole 1 in the pin on top of the ma-
     chine, then around and through the lower hole
     2 in the pin, thence through the three holes
    3, 4 and 5 in the thread
    retainer. Hold the thread
    with the right hand near   the thread retainer while           12
   passing the thread, with            5                            4 3   the left hand, downward
   into the inner slot 6
   (guiding it into the hole

   7) and on down in front of

   the tension discs 8, around
  between the tension discs ER
   into the take-up spring 9
  and under the thread pull-
   off 10 then over through the
  slot 11, allowing the thread                   7611               12  to fall in place over the
 take-up discs. Now release
 the thread with the right
 hand, and pass it down              10
 through the guides (12, 13                       13
 and 14*), then from left to
                                                   -14
 right through the eye of the
needle 15. Leave about                         15
three inches of thread with
which to commence sewing.


                                                 Fig. 11. Threading the Needle
View original page 12
Page 13 · Read text
*NOTE: The thread guide 14 should be turned on the needle bar bushing so that the
                                           hread ledos in a stroight line from ine quide is to the needle eye The thread retainer 5 should
                              be turned so that the thread leads through the center of hole 7.
g the ma-
 op; down                                   TO PREPARE FOR SEWING

he rotary                     With the left hand hold the end of the needle thread, leaving it slack
                           from the hand to the needle, turn the balance wheel over from you until





                                 FUME WAITE



                                                                   XE18122


                                                             Fig. 12. Drawing Up the Bobbin Thread


                        the needle moves down and up again to its highest point, thus catching
                        the bobbin thread; draw up the needle thread and the bobbin thread will
                 come up with it through the hole in the throat plate. See Fig. 12. Lay
                       both threads back under the presser foot.
2
                               TO COMMENCE SEWING

                          Place the material beneath the presser foot, lower the prusser and
                 commence to sew, turning the balance wheel over from you.


                             TO REMOVE THE WORK

                     Stop the machine when the nestla bar has just simace lo descend or
                     with the two pins P, Fig. 11 in the rosary take-up dissers seward the front.
                      In this position the take-up will not thread the neare whow the machine
                          is started. Raise the presser foot, draw the work baes and air We threads
                   close to the work.
View original page 13
Page 15 · Read text
TENSIONS

                           For ordinary stitching, the needle and bobbin threads should be locked
                              in the center of the thickness of the material, thus:

 at
of            13B0000g

                                                                  Fig. 16. Perfect Stitch

as                                       If the tension on the needle thread is too tight, or if that on the bob-
                        bin thread is too loose, the needle thread will lie straight along the upper
                       surface of the material, thus:





                                                           Fig. 17. Tight Needle Thread Tension


                                         If the tension on the bobbin thread is too tight, or if that on the needle
                     thread is too loose, the bobbin thread will lie straight along the under side
                       of the material, thus:





                                                       Fig. 18. Loose Needle Thread Tension


                            TO REGULATE THE TENSIONS

                THE TENSIONON THE NEEDLE THREAD SHOULD BE REGULATED
              ONLY WHEN THE PRESSER FOOT IS DOWN. Having lowered the presser
                     foot, turn the small thumb nut at the front of the tension discs ever to the
                     right to increase the tension. To decrease the tension, turn this thumb nut
                 over to the left.
                The tension on the bobbin thread is regulated by the large, screw
                FF, Fig. 7 in the tension spring on the outside of the, bobbin core. To
                increase the tension, turn this screw over to the right. To decrease the
                  tension, turn this screw over to the fef!.
             When the tension on the bobbin thread has been once properly

                  adjusted, it is seldom necessary to change it, as a correst silich can usually
              be obtained by varying the tension on the. needle taroge
View original page 15
Page 16 · Read text
TO REGULATE THE PRESSURE ON THE MATERIAL

              pressure of the presser foot on the material is regulated by the
       screw F, Fig. 19 in the top of the arm. Turn this screw to the right to increase
        the pressure or to the left to decrease the pressure.




                SINGER





                              Fig. 19. Stitch Regulator and Indicator

           TO REGULATE THE LENGTH OF STITCH

      To change the length of stitch, press down the stud H, Fig. 19 in the
  bed of the machine and at the same time turn the balance wheel slowly
  until the stud enters a notch in the adjustable feed eccentric cam.Still
  holding the stud, turn the balance wheel a part of a revolution until the
 desired letter appears in the hole G over the large take-up disc, then
 release the stud.DO NOT TOUCH THE STUD H WHILE THE MACHINE
 IS RUNNING.

    The approximate stitch length equivalents of the letters on the take-
up disc are as follows:


             Approximate Number of
Letter            Stitches per Inch           Letter       ApproximateStitches perNumberInch   of

                         G                                               11½
                                               16
                16½                                 18
                                                     20
                                               24
                10
                                               30
View original page 16
Page 17 · Read text
d by the
increase                              HINTS FOR PERFECT OPERATION


                                    Follow instructions and oil machine regularly.

                               The balance wheel must always turn away from the operator. &

                                 Do not run machine with bobbin case only partly inserted.

                              Do not run the machine with the presser foot resting on the feed

                             without cloth under the presser foot.

                               Do not run the machine when both bobbin case and needle are threaded
                          unless there is material under the presser.

                     Do not try to help the machine by pulling the fabric lest you bend the
                         needle. The machine feeds the work without assistance.

                        The slide over the bobbin case should be kept closed when the machine
                                is in operation.

                              Do not press on the knee lifter lever while the machine is in operation,

                         as this might prevent the work from feeding properly.

                         Occasionally remove the accumulation of lint around the hook and
                       feed dog.

                         Occasionally remove theaccumulation of lint from around the hook
                  and from between the feed rows beneath the throat plate.

                   NEVER TOUCH THE STITCH REGULATOR STUD WHEN THE MACHINE
                    IS RUNNING.
View original page 17
Page 22 · Read text
TIMING THE MACHINE

         The parts are in their proper timing on the various shafts when the
         locating screws are in the shaft splines provided for them. These locating
      screws are the first screws appearing when the shafts are revolved in
         their normal direction of rotation.


            XX  E2         G G
                          G

                       CON




                                C2


                       V

                               NU2
                        D2
                                                               118123





               Fig. 21. Showing Timing Marks on Take-Up Discs and Face Plate





     The arm shaft, auxiliary luke-up shaft and hook driving shaft with iheit

 component ports are in time with each other when the arrow G, Fig. 21
 on the large toke-up dise is in line with mark GG, Fig. 21 on the face plate,
 the arrow X, Fig. 21 on the small take-up disc is in line with mark XX on t

face plate, and the arrow on the collar Vl, Fig. 29 is in line with the

timing mark W1, Fig. 29 on the feed lifting connection. The needle bor

and hook are timed as described on page 23.
View original page 22
Page 23 · Read text
TO ADJUST THE THREAD TAKE-UP SPRING
                                    AND PULL-OFF
he
ng
in                     The horizontal portion of the thread pull-off, L, Fig. 22, should be set                     about s inch below the bottom of the set screw, K, Fig.22, when the
                       presser foot is raised by the presser bar lifter. The pull-off can be raised
                         or lowered after loosening the set screw J.




                            JJ


                         J

                     K
                   L

                                                                       E1r500



                                                         Fig. 22. Take-Up Spring Adjustments


                   The take-up spring should have just enough movement so that it will
                be through acting and will rest against the upper end of spring regulator
            M when the eye of the needle is about i6 inch above the goods on the
              downward stroke of the needle. After loosening the set screw K, the
                   tension will turn with the stud N and the spring regulator may be furned
                     to the required position.

                      The tension on the thread take-up spring O is regulated by turning

                    the tension stud N to the right to increase the tension, or to the left to

                  decrease the tension. The tension on the thread take-up spring should be
                   just sufficient to take up the slack of the needle thread until me eye of
                 the needle reaches the goods in its descent.

                The above instructions apply to average open      Agustments in
               both setting and tension may have to be made to sue saecial conditions.
View original page 23
Page 24 · Read text
PRESSER BAR ADJUSTMENTS

            The presser bar bushing T, Fig. 23 should be set so that its top is about
      s inch below the top of the lifting bracket S when the bracket is all the
      way down.
        The presser bar positionguide U should be set about is inch above
       the top of the lifting bracketS when the presser foot is down on the throaf
      plate.The spring between the guide U and bracket S cushions the action
       of the lifting bracket.
        To align the presser foot with the needle, have the presserdown on

      thepingthroateitherplate,up orholddown,theloosenpresserscrewbar positionU2, Fig. guide23, moveJJ, Fig.the 22presserfrom slip-foot
      to the desired position and re-tighten the screw.
        With the feed dog and presser foot down, there should be a slight
      free motion in the hand lifter lever so that the presser foot will rest on the
    work during operation of the machine.


                              P2


                             U2

                      U
                               V               R
             S





                                                                 M/0/9A

                                    Fig. 23. Face Plate Removed

           GSJUSTMENT OF THE TENSION RELEASER
     The tension releasar R, Fig. 23 automatically releases the spring pres-
 sure on the ansion disas when the presser bar is raised. The releaser may

ingbe movedthe scrowup ofC. down to reiease the tension earlier or later, by loosen-
  When stitching on heavy material the releaser should be set lower
than when on light work to prevent stitching with a released tension while
sewing heavy material.
View original page 24
Page 25 · Read text
TO SET THE NEEDLE BAR AT THE CORRECT HEIGHT
bout
the                  When the needle bar is at its highest position, the lower timing mark
                        B1, Fig.24 on the needle bar should be just visible at the lower end of
ove                        the needle bar bushing W, Fig. 24. If the needle bar is not correctly set, loosen
oat                           the screw V, Fig. 24 in the needle bar connecting stud and move the needle
tion
                        bar to the correct position.
 on

lip-
oot


ght
he
                         e
                                                                            -V




                       W
                                                               -Al



                                                               -BI





                                                              Fig. 24. Setting Needle Bos


                                TIMING THE SEWING HOOK

                          First see that the needle bar is correcily set as instructed above.
               Remove presser foot, slide plate, throat plate, bobbin cars and feed dog.

                    To determine whether the hock is correctly timed, plear a new nondle
                    in the machine, then turn the top of the balance not over from you
                      until the needle bar has started to rise from its lewas cosition and the
                upper timing mark Al, Fig. 24 is just visible at the lower end of the needle
View original page 25

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